Pepakura Hiro Helmet

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This project was done in a rush at the beginning of July according to the time stamps on the photos. Eli wanted to go to a party dressed as Hiro so I quickly made up a Pepakura Helmet for him the night before the party. Some repainted knee and elbow pads and we're mostly there. The helmet was printed on our colour printer and then cut using the laser and a few alignment tricks. I have written an instructable about the process but it boils down to letting the laser cut a hole the same size as your item and then putting the item into the hole. This method solves most alignment issues. (instructable and all files here)

We're going to need a bigger Baymax



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